In2tec Asia & Shenzhen :: manufacturer of membrane switches and circuits _
_Materials
 
 
GRAPHIC OVERLAY MATERIAL
 
 
Most membrane panels include text and logo. The graphic layer is printed on the reverse side with its design showing through the material. The four main graphic layer materials are:
1) Coated Polyester
2) Polycarbonate
3) Velvet Textured Bayfol
4) Special Materials
Material
Temperature rating
Thickness
Characters
Polyester
-40-120℃
Typically: 0.1-0.3mm
Polyester is embossed by thermoforming at elevated temperatures. The flex life is excellent.
Polycarbonate
-60-100℃
Typically: 0.1-0.5mm
Polycarbonate also embosses well at normal ambient temperatures but flex life is much reduced compared to polyester or Bayfol.
Velvet Texture Bayfol
Refer to the datasheet
Velvet Textured Bayfol is the easiest of these materials to emboss, and the process is carried out at normal room temperature. Bayfol is a blend of polycarbonate and polybutyleneterephthalate. It produces good rims and pillow and provides good flex life.
Special Materials
Refer to the datasheet
Special Materials, other materials such as Polyethylene naphthalate (PEN) and specially coated polyester and polycarbonate can be used if there are unusual environmental requirements. As can be expected, there are cost penalties with using special materials. Consult In2tec for advice
   
CHEMICAL RESISTANCE CHART
Design Example
 
CIRCUIT MATERIAL
 
Screening can be provided by screen printing conductive ink (silver/graphite) on top of the circuit layer.
The common material of circuit layer is Polyester in the industry today.
   
DIELECTRIC CHARACTERICS OF MATERIALS
 
- Polyester offers the best all-round dielectric properties.
 
- ESD/RFI screening is possible, usually at little extra cost.
 
 
Materials
Dielectric strength
Volume resistivity
Polyester
125kV/mm
1,000M ohms.cm
Polycarbonate
67kV/mm
100M ohms.cm
Bayfol
50kV/mm
10M ohms.cm
 
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